I-Cavity cavity yomatshini we-CNC: Ubunjineli obuchanekileyo kwiimpawu zangaphakathi ezinemilinganiselo

Intshayelelo

Kwimida yemfazwe yanamhlanje, imfuno yezinto ezincinci ezinamagqabantshintshi angenayo i-onricate. Amashishini anjengezixhobo zonyango, i-elektroniki, i-aerospace, kunye ne-SECHION, kunye nokuchaneka ngokuchanekileyo kufuna amacandelo anemigangatho emincinci ye-Micron. Ukujongana nale mfunoI-cavity cavity ye-CNC, inkqubo ekhethekileyo eyenzelwe ukubeka i-jometries encinci kakhulu kwaye inzima kwaye inobunzima kunye nokugqitywa komgangatho.

Eli nqaku libanzi lithanda iziseko zentsusa, itekhnoloji, izixhobo, izicelo, iingxaki, imiceli mngeni, kunye neendlela zexesha elizayo ezinxulunyaniswa nomatshini we-CNC omncinci. Ijolise ekunikezeleni iinjineli, abaqulunqi, kunye neengcali zemveliso enzulu yokuqonda okunzulu kwendlela le ndlela iphambili exhasa ngayo ubuchule kwiindawo ezinemigangatho ephezulu.

Yintoni i-cannity ye-cnc yomatshini we-CNC?

I-camity cavity yomatshini ye-CNC ibhekisa kwiUkuchaneka kwexabiso lemigangatho emincinci engaphambili okanye iindawo ezingaphakathi ngaphakathi kwezinto, ukusebenzisa itekhnoloji yolawulo yamanani (i-CNC) yokuthengiswa kwamanani. Ezi zizathu ziqala ukusuka kwii-microns ezimbalwa ukuya kwiimilimitha ezininzi ngobukhulu, ezifuna ulawulo oluchanekileyo lwesixhobo, isixhobo esikhethekileyo, kunye neendawo ezizinzileyo.

Ngokungafaniyo ne-cavity eqhelekileyo ye-caving ye-caving, i-cavity cavity yomatshini:

• Ulawulo olukhethekileyo ngaphezulu kwesixhobo kunye nentshukumo

• Ukusetyenziswa kwezixhobo zokusika i-Ultra

• Ukuncitshiswa kwesixhobo se-Izixhobo kunye neVibire

• Ukulawulwa kwesizukulwana sobushushu ukukhusela isiphoso senxalenye

• Umgangatho ophezulu wokugqiba kwelokuba uqiniseke ngokufanelekileyo kwizicelo ezibalulekileyo

Itekhnoloji ebandakanyekayo kwi-Cavity ye-CNC

Umatshini we-Axis-Axis ye-AXC

Umatshini womatshini omncinci we-MicroN usebenzisa oomatshini be-CNC-Axis ye-Axis e-Axis-ihlala i-5-axis-ukwenza ukuba ufikelele kwi-geometries yangaphakathi enzima. Aba boomatshini banikezela intshukumo efanayo kwi-axes ezininzi, ukuvumela isixhobo esisikiweyo ukuya kwi-cavity evela kwii-angles ezifanelekileyo zokwandiswa ngokuchanekileyo.

Isixhobo sokuchaneka kwe-Ultra

• Ukuphelisa ii-Micros zokuphela: Izixhobo ezincinci kakhulu zedayitha (ngamanye amaxesha zingaphantsi kwe-0.1 mm) ezenziwe kwi-carbide okanye kwi-diamond.

• Izixhobo zombane: Izixhobo ezincinci ezinemizimveliso ezenziwe zisebenzisa i-elektronerry yejometri efanelekileyo.

• I-SPIPLE-DESPLES EPREDLES: I-Spileles inakho ukusebenza kumashumi amawaka ee-RPM ukugcina ukusika ukusebenza ngezixhobo ezincinci.

Isoftware ye-Cam Advanced

Isoftware encediswa yikhompyuter

Ulawulo lokusingqongileyo

Ukugcina indalo esimahla, esilawulayo seqondo elilawulayo kubalulekile kumatshini omncinci ukunciphisa ukwanda komhlaba kunye nokuphazamiseka kwangaphandle okunokuba nefuthe ngokuchanekileyo.

Izixhobo ezifanelekileyo kwi-Cavity ye-CNC

Izixhobo kufuneka zikhethwe ngononophelo ukuqinisekisa ukuba kuqinisekisiwe kwizikali ezincinci kunye nokuhlangabezana neemfuno zomsebenzi:

• I-titanium kunye ne-alloys yayo: Amandla aphezulu-ukuya-ubunzima, i-biompatives yokufakwa kwezonyango.

• Yenziwe ngentsimbi eshayinayo: Ukungaxhathisi-ukunganyangeki, okuqhelekileyo kwizixhobo zokuhlinzwa kunye nezixhobo ze-elektroniki.

• I-Aluminium Waloys: Ukukhanya kwexabiso kunye nokulula kumatshini, kusetyenziswe kwi-aerospace kunye ne-elektroniki yabathengi.

• Ubhedu nobhedu: Ukucokiswa kombane kunye nokuqhutywa kombane kunye ne-chanriches kunye ne-swinks esitshisayo.

• Iiplasitiki zobunjineli: Ezinje nge-gee kwaye i-ptfe yokuntywila kunye nokuxhathisa imichiza kwizixhobo ezincinci.

Isixhobo ngasinye sifuna iindlela zokwenza isixhobo sokulawula ukwenziwa kwe-chip kunye nomgangatho wokugqibela.

Izicelo zocwecwe ze-CNC

Izixhobo zonyango

Imingxunya encinci ibalulekile kwizixhobo zetyala, izixhobo zokufakwa kwezixhobo, kunye nezixhobo zokuxilonga zendlela ye-fluid, izindlu zenzwa, kunye neenkqubo zokuhambisa iziyobisi. Indlela yokuchaneka ngokuchanekileyo iqinisekisa ukuba i-biocomatise, ukuthembeka kunye nokungafuneki.

I-elektroniki

Iziqhoboshi, i-SUGS ENDAWORD ASVIDS, Izindlu ezinobushushu, kunye nezixhobo zeMicrofluidic, kunye nezixhobo ze-microfluidic zixhamla kwii-Cavices ezi-ezincinci ezinamalungu acocekileyo eziye zandisa intsebenzo yombane, ulawulo lobushushu, kunye ne-mineatherization.

I-Aerospace

I-Willicarid Inaliti, iimodyuli zenzwa, kunye nezixhobo ezichanekileyo kwiinkqubo ze-aerospace zifuna ukubakho kwe-cavity encinci ngentsebenzo efanelekileyo.

Isixhobo esichanekileyo

Izixhobo zesayensi, izixhobo zokwenza izinto, kunye nezixhobo zokulinganisa zibandakanya ii-cavies ezincinci zangaphakathi zolawulo, ukulungelelaniswa okukhethileyo, kunye nozinzo.

Imiceli mngeni kwi-Cavity ye-CNC

Isixhobo sokunxiba kunye nokunxiba

Ubuncinci bezixhobo zokusika kubanzisa ukuba banyanzelwe ukugoba kunye nokunxiba, okunokubangela ukuchaneka kunye nokunyusa ixesha lokuphumla.

Ukuveliswa kobushushu kunye nokwandiswa kwe-shirmal

• okuphumelwa kwemifanekiso encinci kuvelisa ubushushu basekhaya obunokuthi busebenze okanye buchaphazele uzinzo; Ulawulo olululo lokupholisa kunye nolawulo lobushushu lubalulekile.

I-chip yokukhuphela

Ukususa i-chips ezincinci ukusuka kwii-cavices ezincinci kunzima kodwa kuyimfuneko ukuthintela ukonakala komhlaba kunye nokuqhekezwa kwesixhobo.

Ukuhlulelana kunye nolawulo lokusingqongileyo

Nkqu neendlela ezincinci ezinokuchaphazela kakubi umgangatho womasipala; Ukuseta oomatshini okhethekileyo kunye neendlela zokupheka ziyafuneka.

Ukuhlolwa kunye nolawulo lomgangatho

Ukulinganisa imingxunya encinci ifuna izixhobo eziphambili ze-Metrology ezinje ngee-microscopes ze-elektroni (i-SEM), i-ser scans, okanye i-microscopes ye-microscopes (AMM) yokuqinisekisa ubukhulu kunye nokugcina i-atom) ukuqinisekisa ubukhulu kunye nokugcina intembeko.

Eyona ndlela ilungileyo yokuphumelela kwi-Cavity ye-CNC

• Qokelela iindlela zesixhoboIsoftware ye-cam ephezulu ye-CAM enenqaku lemifanekiso emincinci.

• Khetha izixhobo ezifanelekileyo zokusika: Khetha ii-micros ezincinci zokuphelisa iingubo ezifanelekileyo kunye nejometri.

• Lawula Izinto zokusiNgqongileyo: Gcina ubushushu obuqhubekayo kunye nokuhamba ngesondo kwindawo yomatshini.

• Sebenzisa iindlela zokupholisa okuphelileyo: Qesha ukupholisa i-micro-jet

• Sebenzisa uhlolo oluhle: QAPHELA IZIXHOBO ZOKUVUMA NGOKUFUNDA NOKUVUNYELWA KWEENKONZO ZOKUFUNDA NGOKUFANELEKILEYO.

Izibonelelo ze-Cavity catch yomatshini

• Yenza ububi: Ixhasa ukuphuculwa kwecompact, izixhobo zokusebenza eziphezulu.

• Yandisa intsebenzo yemveliso: Ukuphucula ukuhamba kwamanzi, ukudityaniswa kombane, kunye nokudityaniswa koomatshini.

• Ixhasa uyilo oluntsonkothileyo: Ivumela ukufakelwa kweempawu ezintsonkothileyo azifezekisi nezinye iindlela.

• Iqinisekisa ukuphindaphinda okuphezulu: Ulawulo lwe-CNC lubonelela ngokuchanekileyo kwimveliso ephezulu.

• Ukunciphisa ubunzima beNdibano: Dibanisa amanqaku amaninzi kwicandelo elinye, ukonga ixesha kunye neendleko.

Imeko yexesha elizayo kunye nezinto ezintsha

• Ukudityaniswa kwemveliso eyongeziweyoIinkqubo ze-hybrid zidibanisa ukushicilela ezincinci ze-3D kunye ne-CCC.

• Ubukrelekrele bokwenyani: Ukudluliselwa kwesixhobo se-Accouptiges kunye nolondolozo oluqikelelwayo lwezixhobo ezincinci.

• Inkqubela-phambili ye-Nano-Comac: UkuKwandiswa kweZakhono malunga nokuchaneka kwe-Nanometer kwiitekhnoloji ezivelayo.

• I-automation kunye neerobhothiUkulayisha ngokuzenzekelayo, ukulayisha, kunye nokuhlolwa kweeseli ezincinci zomatshini.

• Uphuhliso lwezinto eziphezulu: Izabelo ezitsha kunye nezihlunu zenziwe ngokukodwa kwizicelo ezincinci zomasipala.

Ukuqukumbela

Umgangatho wamacwerha omdibaniso we-CNC nguMsebenzi oBalulekileyo weNdawo eBanzi weMida yeMida yeMida yanamhlanje, ehambisa uphawu olungathethekiyo kunye nomhlaba ongaphezulu wezinto ezincinci, ezintsonkothileyo. Ngokusebenzisa itekhnoloji ye-ACD-AXC ye-ACD-AXCTARCIP ye-Add PCT, isixhobo esihle, kunye neemeko zomatshini olawulwayo, le nkqubo ixhasa iimfuno zonyango ezizonyango, i-aerospace, kunye nemizi-mveliso ye-elektroniki, kunye nemizi-mveliso ye-elektroniki, kunye nemizi-mveliso yexhobo yenjongo.

Ngokulungisa imiceli mngeni enxulumene ne-SIPROST, uLawulo lobushushu, i-chip yokukhutshwa, kunye nokuhlolwa, abavelisi banokuvelisa ii-cavies ezisemgangathweni eziphezulu ezihlangabezana neengcaciso ezimgangatho ophezulu. Njengoko ukuvezwa kwetekhnoloji kuyaqhubeka, umatshini we-CHCI wokucoca u-CNC uza kudlala indima ebaluleke kakhulu ekutyhafeni imida ye-minematherition kunye nentsebenzo kwizicelo zetekhnoloji ephezulu.