Ukuguquguquka kokuguquguquka kunye nokugaya iinxalenye ezithile: Oomatshini bokuSebenza obuphezulu kwizicelo zokufunwa

Intshayelelo

Kwihlabathi lanamhlanje elikhawulezayo elikhawulezayo, imfuno yokuchaneka okuphezulu, izinto ezintsonkothileyo zihlala zikhula. Amashishini anje nge-aerospace, ezonyango, i-automotive, iirobhothi, kunye ne-elektroniki ziya kufuna iindawo ezidibanisa i-jometri edibanisa i-geometry, kunye neepropathi ezibalaseleyo.Ukuguquguquka ngokuchanekileyo kunye nokugaya iinxalenye zokulinganisaimele isisombululo esinobuchule esijonga iinkqubo ezimbini ezibalulekileyo zendlela-ukujika kunye nokugaya-ukuya kwindawo yokuhambahamba engenamthungo.

Eli nqaku lichonga yonke into ofuna ukuyazi malunga nokuguqulwa ngokuchanekileyo kunye neenkqubo ezihlanganisiweyo, kubandakanywa neenkqubo ezibandakanyayo, izibonelelo, izixhobo eziqhelekileyo, kwaye kutheni zibalulekile kwImveliso ye-CNC yanamhlanje.

Yintoni eyona nto iguquguqukayo kunye nokugaya amalungu?

Ukuguquguquka ngokuchanekileyo kunye nokugaya iinxalenye zokulinganisazizinto ezenziweyo zisebenzisa zombini iinguqu kunye neendlela zokugaya-nokuba kuseto olunye lwe-cnc esebenzayo ye-CNC okanye kwimisebenzi elungelelanisiweyo. La macandelo aqhelekileyo abonisa ulungelelwaniso olujikelezayo kwezinye iindawo (kufezekisiwe ngokujika) kunye neengceba ezintsonkothileyo, iipokotho, okanye imingxunya, ezenziwe ngokugaya).

UkusebenzisaUmatshini we-Axis-Axis ye-AXCEzi nkqubo zimbini zihlala zidityaniswa kwinkqubo enye, ukunciphisa ukunciphisa ukungenelela kunye nokungenelela kwezandla. Lo mdibaniso awunyusi kuphela ukusebenza nokuchaneka kodwa kukwanceda ukuveliswa kwamalungu aneeprofayili ezinzima ze-3D kunye nokuqonda okungqongqo.

Iinkqubo zomatshini eziphambili

Ukujika kwe-cnc

Ukujika kwe-CNC kubandakanya ukujikeleza i-Worpiece ngelixa isixhobo sokusika isitali sisusa izinto zokwenza umphezulu wezinto zangaphandle nangaphakathi. Ilungele ukudala i-cylindrical okanye i-joometries yejometri, i-grooves, imisonto, kunye nezinye iimpawu ezijikelezayo. Ukuchaneka kweelebhu ze-CNC zenza ukuba iguqukele ngenqanaba le-MAMONO-NOBUCHULE NGOKUGQIBELA.

I-CNC SIP

I-CNC yokuMila isebenzisa izixhobo zokuhlawula ezijikelezayo ukususa izinto ukusuka kwindawo yokumisa okanye ngokuthe ngcembe. Inkqubo yokugaya isebenza ngokukhethekileyo kumphezulu weflethi, i-slots, iipokotho, kunye ne-3D contours. Xa kudityaniswe nokujika, ukugaya kwenza ukuba umatshini weempawu ze-axis okanye i-jometrities entsokothileyo ngaphandle kokubeka kwakhona inxenye.

IINGXAKI ZOKUGCINWA KWESIQINISEKISO SOKUGQIBELA

1.Ukunyuswa ngokuchanekileyo

Esona sibonelelo siphambili sokujika kunye nokugaya okuqhelekileyo kukuphuculwa kokuchaneka okuphuculweyo ngenxa yamanyathelo ambalwa ahleliyo. Xa zombini iinkqubo zenziwa kwiseti enye, iimpazamo ezinokubakho zincitshiswa, qinisekisa umgangatho oqhelekileyo.

2.Ukuphuculwa kokusebenza kakuhle

Ukudibanisa ukujika kunye neenkqubo zokugaya kunciphisa kakhulu ixesha lomjikelo. Isusa isidingo sokudlulisela icandelo phakathi koomatshini, ukunciphisa ukuphatha kunye nokuseta ixesha. Ukuhamba komsebenzi okulungelelanisa kukhokelela kwimveliso ngokukhawuleza kunye neendleko eziphantsi.

3.Ukuqina okuqinisekileyo

Izixhobo ze-CNC eziPhambili zinokubamba i-cehrances iqinile njenge- ± 0.00mmm. Amashishini anjenge-aerospace kunye nezonyango, apho sichanekile, ukuba kunokwenzeka ukuba kubexoxwa, oku kubalulekile.

4.I-geometri ezinzima

Umatshini odibanisayo ivumela ukuveliswa kweendlela ezinzima kakhulu zejometri ezazifuna ukuseta iiseti ezininzi kunye noomatshini. I-Atututute, imingxunya enqamlezileyo, i-slots ezinamakhonkco, kwaye i-Insticate Contours inokuqulunqwa kumjikelo omnye.

5.Ukugqiba komphezulu

Ngeeparameter ezinqumlayo ezifanelekileyo kunye nolwakhiwo lomatshini oqinileyo, ukuguqula kunye nokugaya ukugaya kungafikelela, ukunciphisa isidingo sokuqhuma kweposti

6.Ukugcina iindleko

Ngelixa oomatshini bokuhambahamba buninzi be-CNC baneendleko zokuqala ze-CNC, ukonga ixesha elide emsebenzini, ixesha, kunye nexabiso le-scrap benza ukuba babe neendleko zemveliso ephezulu kwimveliso.

Izicelo zosetyenziso oluchanileyo kunye neenxalenye zokugaya

Ngenxa yokutshintshana kwawo kunye nokusebenza kwabo, la malungu asetyenziswa kwimizi-mveliso ye-teknoloji ephezulu:

I-Aerospace

Iinjini zenqwelomoya, izinto ze-turbine, iigesi zegiya zokufika, kunye nezindlu ze-alvionics zihlala zifuna ubunzima, ukukhanya, kunye neenxalenye ze-ultra. I-Macvisite yomatshini iqinisekisa ukuba iyahambelana nemigangatho ye-aerospace.

Izixhobo zonyango

Izixhobo zotyando, izinto ezimalunga namathambo, izinto zamazinyo, kunye nezixhobo zokuchonga zonke iinkalo zokuchaneka kwenqanaba le-MRon Microron kunye nezixhobo ezibonakalayo. Umatshini ongqubana ubalulekile kwizinto ezintsonkothileyo, ezincinci.

Inqwelo moya

Iinjini zokusebenza eziphezulu, iinxalenye zothumelo, i-EC yebhetri, kunye neenkqubo zokumiswa zixhamla kumandla, ukuchaneka, kunye nokuthembeka kokuguqula izinto zokuguqula.

Eletroniki kunye ne-semicondors

Izindlu ezichanekileyo, izinki ezishushu, imibutho yesandla, kwaye izihlanganisi zifuna ulawulo oluqinileyo kunye nokugqitywa kokugungqa, konke okwingozini yokuqhekeka kwe-CNC.

Oomatshini bemizi-mveliso

Iinxalenye zempompo, i-valve, izindlu zokuhlala zegiya, kunye nabasebenzi beerobhothi zihlala zibonisa iimpawu zombini ezijikelezayo nezintsonkothileyo. Ukuveliswa kwemveliso enye kuphucula ukuqhutywa kunye nokungaguquguquki.

Izinto eziqhelekileyo ezisetyenzisiweyo

Uluhlu olubanzi lwezixhobo lungalinganiswa ngomatshini wokusebenzisa ubuchule bokujika kunye nobuchule bokugaya, kubandakanya:

• I-Aluminium Waloys.

• Yenziwe ngentsimbi eshayinayo.

• I-titanium alloys: Amandla aphezulu-ukuya kwi-ofisi yobunzima kwaye ilungele i-aerospace kunye nokusetyenziswa kwezonyango.

• Ubhedu nobhedu: Ukusebenza kombane okuphezulu kunye nocwection.

• Iiplasitiki zobunjineli.

• I-alloys yokusebenza ePhakamileyo(I-Intral, i-distelloy): Ukumelana nobushushu obugqithisileyo kunye noxinzelelo.

Ukukhetha izinto ezifanelekileyo kuxhomekeke kwiimfuno zesicelo ezifana nokuxhathisa i-shirmal, ukuxhathisa, ukwenziwa, okanye ukucaciswa kwe-biomatise.

Ukuqwalaselwa koyilo

Ukunyusa ngokupheleleyo amandla okwenza umatshini wokuguqula ngokwamatshini, iinjineli kunye nabaqulunqi kufuneka ziqwalasele oku kulandelayo:

1.Isixhobo sokufikelela

Qinisekisa ukuba izinto zenziwe ngesixhobo sokufikelela engqondweni. Iipokotho ezinzulu okanye iindinyana ezinqabileyo zinokufuna izixhobo ezikhethekileyo okanye imisebenzi yesibini.

2.Ukunyamezelana i-stack-up

Nciphisa iindibano ezintsonkothileyo ngokudibanisa amanqaku kwiinxalenye ezingezizo ezingezizo, sebenzisa ithuba elichanekileyo elinikezelwa ngomatshini odibeneyo.

3.Umnxibelelanisi kunye nokuSebenza

Nangona oomatshini bokuyiguqula ukunciphisa ukuseta, uzinzo lweCandelo kuMasipala kubaluleke kakhulu. Sebenzisa iidayimitha ezisemgangathweni kunye nesalathiso sesalathiso somgangatho ophembelayo.

4.Ukukhetha izinto

Ezinye izixhobo zithambekele ngakumbi kwi-thermal distor okanye isixhobo. Sebenza ngezinto ezihambelana nentsebenzo kunye noomatshini kwinxalenye yakho.

Unyango lwendawo yokuhlala kunye nokugqiba

Iinkqubo zoomatshini zokuphucula ukusebenza kwakhona zinokuphucula ukusebenza, imbonakalo, ukuqina:

• Ukuthambisa.

• I-elektropoling(Kwintsimbi engenasitali): yandisa ukugungqa kunye nokucoceka.

• Idlule: Isusa i-prounants yomphezulu yokuphuculwa kokunganyangeki kohlobo lokungasebenzi.

• Unyango lobushushu: Ukunyusa ubunzima kunye neepropathi zoomatshini.

• I-powder cast okanye ipeyinti: Yongeza ukhuselo kunye nombala.

Ulawulo olusemgangathweni kunye nokuhlolwa

Ukuhlangabezana nokuqina okuqinisekileyo kunye nezatifikethi zeshishini, uLawulo lweMigangatho yinxalenye esisiseko yokuguqula indalo. Izinto eziphambili zezinto eziphambili zibandakanya:

• I-CMM (UCwangciso lokulinganisa) Uhlolo

• I-Childreen Digital Diedital calitals kunye ne-micrometers

• Uvavanyo lobuqhetseba

• I-Tougs gaugs kunye ne-plug ye-plug

• Isixhobo se-In-PROFS Esondlo kunye neeNkqubo zokuFasa

Ezi ndlela zinokuqinisekisa ukuba amalungu ahlangabezana nazo zonke izinto ezinkulu, ezelwe, kunye nemisebenzi ngaphambi kokuba zisiwe kumthengi.

Ukukhetha iqabane lomatshini elifanelekileyo

Xa ifunyanwe ngokuchanekileyo kunye nokuguqula iinxalenye ezihlanganisiweyo, kubalulekile ukuba usebenze nomvelisi onamava:

• Umnikazi we-CNC-AXC-AXC MNC-ACNC onokufumana imisebenzi enzima

• Unobuchule kuluhlu olubanzi lwezixhobo kunye ne-geometries ye-geometri

• Inika amaXesha athembekileyo athembekileyo kunye nomgangatho ongaguqukiyo

• Ukuqonda iimfuno zakho zolawulo kunye nezobugcisa

• Ibonelela ngeenkonzo ezongezwe ixabiso ezinjengendlela yokuyila, ukugqiba, kunye nokuhlolwa

Iqabane elifanelekileyo linokunceda ukunciphisa ixesha lemveliso, iindleko ezisezantsi, kunye nokuqinisekisa ukuthembeka kwemveliso yexesha elide.

Ukomelela kunye nomatshini we-CNC

Njengoko amashishini afudukela kwimveliso ezinzileyo, ophangayo axhasa iinjongo zokusingqongileyo ngeendlela ezininzi:

• Inkunkuma encitshisiweyo: Ukucofa iindlela zokusika kunye nokulawula kwesixhobo ukunciphisa izinto ezigqithisileyo.

• Ukusebenza kwamandla: Oomatshini abadala basebenzisa amandla amancinci ngelixa besebenza ngokukhawuleza.

• Ukuphinda usebenzise kwakhona: Izinto ezininzi ezinama-Aluminium kunye nentsimbi engenasitali zinokuphinda zisetyenziselwe ngokupheleleyo.

• Iikhemikhali ezincinciIindlela zoomatshini ezomileyo okanye ezikufuphi okanye ezikufutshane zinciphisa ukusetyenziswa okupholisayo.

Iindlela zoomatshini ezizinzileyo ziya zibaluleke kakhulu kuthotyelo lwehlabathi kunye noxanduva lwendibaniselwano.

Iindlela zexesha elizayo kwi-cnc yomatshini we-cnc

Ukuhambela phambili kwezobuchwephesha kuyaqhubeka nokuqhuba i-prouvations kwindawo yomatshini ngokuchanekileyo:

• Ukufunda kunye nomatshini wokufunda: I-Counter-Tool-TimeX ye-Toolting kunye nolondolozo oluqikelelwa kwangaphambili.

• I-5-Axis kunye noomatshini be-hybrid: Ukongeza ukunciphisa ukuseta kunye nexesha lokutyisa.

• I-wigitations yamawele: Zenza ukuba i-uqinisekiso langaphambi kokubekwa.

• Izixhobo eziphambili isixhobo: Landa isixhobo sobomi kunye nokuphucula umgangatho womhlaba.

• I-automation kunye neerobhothi: Ukuphuculwa kwegalelo, ngakumbi kwimveliso ephezulu yomnxibelelanisi ephantsi.

Le mikhwa ibonisa ukuba isebenze ngakumbi, icocekile, kwaye ichaneke izisombululo ezichanekileyo.

Ukuqukumbela

Ukuguquguquka ngokuchanekileyo kunye nokugaya iinxalenye zokulinganisabasentliziyweni yemveliso yale mihla, ukuhambisa ukuchaneka okungathandekiyo, ukuguquguquka kunye nokusebenza kakuhle. Ngokudibanisa amandla okujika kunye nokugaya ekusebenzeni enye okanye ukuseta, abavelisi banokwenza izinto ezintsonkothileyo ngokukhawuleza okukhulu, iimpazamo ezimbalwa kunye neempazamo ezimbalwa.

Ukusuka kwi-Aerospace Turbines kunyango, la macandelo adlala indima ebalulekileyo ekusebenzeni nasekuthembekeni kweenkqubo eziphambili zanamhlanje. Ukusebenzisana nomboneleli weenkonzo ofanelekileyo kuqinisekisa ukuba izinto zakho zihlangabezane nemigangatho yokuqulunqa iindleko phantsi kolawulo.

Njengoko itekhnoloji ivela kunye nemizi-mveliso ifuna ukuqina okunyayo kunye namaxesha aphambili okhokelayo, umatshini wokudibanisa i-CNC uza kuqhubeka nokuba lilitye lemveliso eliphezulu.