Ukulungiswa kwentsimbi engalunganga: Ukuchaneka, ukuqina, kunye nokugqwesa kwimveliso

Intshayelelo

Ukulungiswa kwentsimbi engenasitayile kubonisa icandelo elibalulekileyo lemveliso yale mihla, edibanisa iipropathi ezikhethekileyo zentsimbi engenasimo kunye neendlela eziqinisekileyo zokuvelisa izinto ezichanekileyo, ezomeleleyo ezomeleleyo, kunye nezonyango. Njengamashishini anjenge-aerospace, ezonyango, ezonyango, i-automative, iinxalenye zemfuno ezifumana imigaqo-nkqubo engqongqo, amandla okuqhubela phambili kwentsimbi engenazibala kuye kwanda ngakumbi.

Eli nqaku libonelela ngophando olunzulu lwamacandelo ensimbi esebenzayo, ukuxoxa malunga neepropathi zezinto ezibonakalayo, iindlela zokulungisa, ulawulo lwemigangatho, usetyenziso, umngeni, kunye neendlela ezizayo. Nokuba uyinjineli, ingcali yokuthengwa kwempahla, okanye umenzi, ukuqonda ezi nkalo kubalulekile ukuze ubenzele intsebenzo yemveliso kunye nokhuphiswano.

Kutheni le nto intsimbi yezinto ezichanekileyo?

Izibonelelo zezinto ezibonakalayo

Intsimbi engenasimo yi-alloy ikakhulu iqulunqwe ngentsimbi, ubuncinci i-10,5% ye-chromium, eyenza i-chromium ye-oxide ekhuselayo ngokuchasene nokunyanzeliswa kunye ne-oxidation. Ukongezwa kwezinto ezinjengeNikel, iMolybdenum, kunye neSitolili yeNitrogen, kunye nokunganyangeki, kunye nobisi.

Izibonelelo eziphambili zibandakanya:

• Ukunganyangeki kwe-Corrosion:Ilungele iindawo ezinobunzima kunye nezinto ezisebenzayo.

• Amandla aphezulu:Ilungele ukuthwala umthwalo kunye neenxalenye zempembelelo.

• Ukumelana nobushushu:Gcina iipropathi kumaqondo obushushu aphakamileyo.

• I-biomatise:Yenza ukusetyenziswa kweendawo zokungafakwa kwezonyango kunye nezixhobo.

• Ukugqiba ubuhle:Inkangeleko yomphezulu onomdla kwizinto zokhetho.

Iimfuneko zokuchaneka

Inxalenye yokuchaneka ifuna ukungangqinelani okuqinileyo, rhoqo ngaphakathi kwemicrons, kunye nokugqitywa kwendawo efanelekileyo kunye nejometri. Iipropathi zensizi zentsimbi zentsimbi kunye ne-metnterjecges zifuna ukwenziwa kwengqondo ukufezekisa ezi ngcaciso ngaphandle kokuthobela ukuthembeka.

Amabakala ensimbi engaqhelekanga ye-Stainess yenxalenye yokuchaneka

Amanqanaba ensizi engenasibindi ayakhethwa ukuba kulungiswe iinxalenye ezithile:

• Intsimbi engama-304Ibakala eliqhelekileyo le-Austitoitic Ibakala lokunganyangeki kakuhle kunye nokwenziwa.

• 316 Intsimbi engenasibala:Ukunganyangeki kwengqondo enkulu ngenxa yeMolybdenum; Ukugqwesa kwezicelo zaselwandle kunye nemichiza.

• 410 Intsimbi engenasibala:Ibanga lebanga le-Martiericic linikezela ngobuqili kwaye lidle ukumelana; Ilungele iinxalenye zoomatshini bokuchaneka.

• Intsimbi ye-17-I-PARPIPE ilukhuni ngamandla aphezulu kunye nokunganyangeki kwe-corosion, isetyenziswe ngokubanzi kwi-aerospace kunye nemizi-mveliso yokusebenza ephezulu.

Ukukhetha inqanaba elifanelekileyo kuxhomekeke kwisicelo, ukuvezwa kokusingqongileyo, kunye neepropathi zoomatshini.

Iindlela zokulungisa iinxalenye zentsimbi ezingenasitayile

Ukwenza i-cnc yomatshini

Ulawulo lweeNdawo zeKhompyuter (i-CNC) yomatshini ngumqolo we-backnene yensimbi yokuchaneka kwentsimbi engenasitayile. Inika i-jometri entsonkothileyo, ukungangqinelani okungaguqukiyo kunye nemveliso efanelekileyo.

• Ukujika:Uvelise iindawo ze-cylindrical ezinje nge-shafts, izikhonkwane, kunye nemingxunya.

• Ukugaya:Yenza umphezulu weflethi, i-slots, kunye nemilo entsonkothileyo.

• Ukuqhuba kunye nokupeyinta:Kwimingxunya kunye neempawu ezixineneyo.

Oomatshini boMatshini be-Axis ye-Axis banamhlanje baphucula ukufikelela kwaye banciphise ukuseta, ngakumbi ngamacandelo antsonkothileyo.

Ukugaya kunye nokushicilela

Ukugaya kufezekisa ubume obuqinileyo kunye nokugqwesa indawo ye-Ultra, kubalulekile kumhlaba wokutywina, iibheringi, kunye nezinto zonyango. I-Pilling iphucula ukumelana nokungakhathali kunye ne-aesthetics.

Ukukhutshwa kombane (i-EDM)

I-EDM iluncedo ekuqulunqweni kwentsimbi engenasitali engenazibala kunye nokudala amanqaku angaphakathi, iikopi kunye neenkcukacha ezintle ezinzima ekunqunyulweni okuqhelekileyo.

Unyango lobushushu kunye nokugqitywa komphezulu

Ngelixa intsimbi engenasitali iyosulela i-corrosion enganyangekiyo, unyango lobushushu njengokuthintela okanye ukuqiniswa kwelukhuni kunokubangela iipropathi zoomatshini. Unyango lonyango olungaphaya njengokuphikisana susa ungcoliseko kunye nokuphucula ukufana kwe-oxide.

Ulawulo olusemgangathweni kunye nokuhlolwa

Ukuqinisekisa ukubaluleka kufuna iiprothokholi ezingqongqo:

• Ukuqinisekiswa kobungakanani:Sebenzisa oomatshini bokulungelelanisa (i-CMM), iskenari yase-laser, kunye nemibhothi yokuqinisekisa ubuchule.

• Inqanaba lokuqina komphezulu:Ukuqinisekisa umgangatho wokugqibela.

• Uhlalutyo lwezinto ezibonakalayo:Iqinisekisa ibanga elichanekileyo kunye nonyango lobushushu.

• Uvavanyo olungenakumbi (i-NDT):I-Deact Surricces isebenzisa i-Ultrasonic okanye i-Dye Prinent Vintral.

Ukulawulwa komgangatho osemgangathweni kunciphisa amaxabiso e-SCRAP kunye nokuqinisekisa ukusebenza kwecandelo.

Izicelo zamalungu entsimbi engenasitayile

I-Aerospace

Izinto ezibalulekileyo ezinjengeendawo zokutya, ii-turbine blade, indawo yenkqubo yamafutha, kunye nezinxibelelanisi zesakhiwo zifuna amandla aphezulu, ukuxhaphaza okukhulu, kunye nokuqina okuqinileyo.

Izixhobo zonyango

Izixhobo zoqhaqho, izixhobo, izixhobo zamazinyo, kunye nezixhobo zokuchonga zifuna ukufuduzwa kunye nemilinganiselo echanekileyo.

Inqwelo moya

Amacandelo e-injini, izinzwa, izahlulo zokuphelisa, izinto zokutshintshela zixhamle kwizithixo zentsimbi engenasitayile kunye nokunganyangeki kwe-corosion.

I-elektroniki

Iziqhoboshi, Izindlu, kunye nezinto ezikhuselayo zixhomekeke kumatshini ochanekileyo ekusebenzeni nasekuthembekeni.

Izixhobo zemizi-mveliso

Iivalves, iimpompo, imingxunya, kunye neegiya kufuneka zikwazi ukumelana neemeko zokusebenza ezinzima kunye nokunxiba okuncinci.

Imiceli mngeni ekuqhubeni iinxalenye zentsimbi engenasitayile

Ukuqina

I-sterency yentsimbi engenasitayile yokusebenza-ilukhuni kwaye ubunzima bayo bunokubangela ukuba isixhobo sinxibe isantya esimiselweyo, ukutya okuphezulu, kunye nokuthoba.

Ukwanda kwe-shirmal

Ukulawulwa kobushushu kunye nokubekwa ngexesha elifanelekileyo ngexesha lokwakha kubalulekile ukugcina uzinzo lozinza.

Ukugqiba komphezulu

Ukufezekisa umgangatho ongaguqukiyo wokuphatha izixhobo ezichanekileyo kunye nokugqibezela ukusebenza.

Iindleko

Iindlela eziphambili zokwenza izinto eziphucukileyo zolawulo kunye nolawulo lomgangatho luyonyusa iindleko zokuvelisa, ukulinganisa ibhalansi kunye nezibonelelo zomsebenzi.

Ukuhambela phambili kunye neendlela ezizayo

• Maxti-Axing Countring:Kuphucula ukufikelela kwaye kunciphisa ixesha lomjikelo kwiijometri ezintsonkothileyo.

• I-Automation kunye neerobhothi:Ukuphucula ukungangqinelani kunye nokuphuma.

• I-AI kunye nomatshini wokufunda:Yenza iParameter yoMatshini kunye noLondolozo lweNgcaciso.

• Udibaniso lwemveliso eyongeziweyo:Imijikelezo ye-3D iprinta ngomatshini ochanekileyo kwiinxalenye ze-hybrid.

• Izenzo ezizinzileyo:Gxila kwiinkqubo zokuphinda zisebenze kunye nezixhobo ezifanelekileyo.

Ukuqukumbela

Ukulungiswa kwentsimbi engenalo intsimbi kungokwezima kwentsimbi yi-counter ebaluleke kakhulu kwimicimbi yemveliso. Ngokuphatha ubuchwephesha bokuqhubela phambili, ulawulo oluphambili oluphambili, kunye nolwazi olunzulu lwezinto, abavelisi bavelisa izinto ezihlangabezana nemigangatho ephezulu yokuchaneka, ukuqina, kunye nokunganyangeki kwe-corosion. La macandelo axhasa ubuchule kunye nokuthembeka kumacandelo asusela kwi-aerospace ukuya kwizonyango, kwimoto kwi-elektroniki kwi-elektroniki.

Ukuqonda ubunzima kunye namathuba emitshini yokuchaneka kwentsimbi engenasitali kunceda amashishini aphuculweyo umgangatho wemveliso, ukunciphisa iindleko, kunye nokugcina inzuzo ekhuphisanayo kwindawo yokuqinisekisa indawo yentengiso enokufuna ukukhetha.